The new Lehi, Utah facility is a 57,000+ sq. ft. flavor manufacturing, pre-mix, R&D, and 1800 pallet space warehousing space, opened in Q1 2026. Purpose-built to support the growth of Sensapure’s Ready-to-Mix (RTM) and Ready-to-Drink (RTD) solutions, it adds capacity, redundancy, and customer-focused services in a clean, modern environment.
Our new Lehi facility isn’t just a space—it’s a strategic extension of the Sensapure promise.
Designed from the ground up to support R&D-driven innovation and high-volume production, the 57,000 sq. ft. site includes pilot blending, commercial-scale powder systems, encapsulation, and sensory evaluation tools—all under one roof.
With climate-controlled blending rooms, fluid-bed agglomeration, spray drying, and five Munson® rotary blenders, Lehi brings flavor development and execution into perfect alignment.
Whether you’re prototyping a single SKU or scaling a national rollout, this facility gives you the capacity and confidence to move faster without compromising performance.
Product development should never be delayed by disconnects between your flavor partner and production team.
That’s why Lehi was designed for co-creation.
Our R&D Collaboration Suite brings flavor chemists, application scientists, and your team into the same room (literally or virtually).
This space allows for rapid formulation trials, real-time tasting feedback, and pilot batching—all without the handoffs and lag time of a traditional process.
With the addition of a second tasting lounge in our Lehi facility, we turn subjective flavor discussions into hands-on data-informed decisions, so your product gets to market faster, with fewer rounds and more confidence.
Lehi expands Sensapure’s ability to deliver optimized dry ingredient pre-blends, enhanced RTM formulation support, and scalable solutions for beverage brands and co-manufacturers.
What's new in Lehi also opens up increases our capabilities dramaticaly alongside our Sensapure HQ in Salt Lake City.
87K sq ft total building - 57.5K sq ft for Sensapure
10K sq ft of office space
9K sq ft production
38.5K sq ft warehouse
9 offices, 12 open office workstations, 2 conference rooms, tasting lounge, beverage lab and storage areas, training and kitchen / break room
Space reserved for future production areas
Will grow to house 50+ employees
Functions include: Shipping / Receiving / Pre-blending / Beverage Kitting / Plated and Blended Flavors / Beverage Concept Lab / Customer Tasting Lounge / Quality Control
High density warehouse racking accessed by wire-guided turret trucks
2500 Pallet positions
3 shipping dock doors / 2 receiving dock doors
Adding a second tasting lounge in Lehi gives us TWICE the capacity to have on-site iterations with our customers, getting done in a day or two what normally takes weeks.
5 blending bays with Munson mixers ranging from 15 to 300 cubic feet
Over 3M pounds per month capacity
Organoleptic Testing of each blend
Sample preparation for sending to third-party labs
Retention storage for raw materials and finished blends
Located for immediate access to Production for line release and run sign-off
NSF/ANSI 455-2 (Dietary Supplements)
Kosher
Upcoming certs: SQF, Halal, Organic
Pre-blending refers to the precise, early-stage combination of ingredients—including flavor systems, actives, sweeteners, carriers, and masking agents—into a consistent, ready-to-scale formula.
These pre-blends are then sent to co-manufacturing partners for final processing and packaging.
It’s the foundation of successful, scalable RTM and RTD beverage development.
Lehi is optimized for the speed, complexity, and customization required in functional powdered beverages.
Beverage, QC, and applications labs, as well as a dedicated beverage formulation team will be on-site for development and production.
This expansion supports functional beverage brands, co-manufacturers, and bottlers seeking streamlined access to custom pre-blends, flavor systems, and beverage-ready ingredient kits.
We are NOT filling, packaging, or providing finished product services.
The Lehi facility was strategically located near our Salt Lake City headquarters to maximize operational efficiency, team collaboration, and supply chain continuity—without duplicating roles or resources.
It allows us to scale key capabilities like pre-blending, beverage kitting, and plating flavors, and while freeing up space in SLC for expanded Liquid and Spray Dry capacity.
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Primarily powdered pre-blends for RTM and RTD beverage kitting in categories like energy, hydration, wellness, protein, and cognitive support. Dry blended flavors (such as chocolates, vanillas, and SensaNaturals+(TM) will also be produced at the Lehi facility.
The site expansion also allows room for a NEW fluid bed agglomerator in SLC for certain types of flavor encapsulation.
